5Ply Corrugated Box: Double Wall Cardboard Boxes

When your packaging needs demand maximum strength, protection, and sustainability, the 5 ply corrugated box becomes the ultimate solution. These double wall boxes are built to endure the toughest conditions, offering reliable support for heavy products while remaining lightweight and eco-conscious.

What is a 5 Ply Corrugated Box?

A 5 ply box, also known as a double wall corrugated box, consists of five layers: two outer liners, two fluted mediums (corrugated sheets), and one inner liner. This layered construction provides enhanced structural integrity, making it ideal for storing and transporting items weighing between 12 kg to 40 kg.

The inner and outer 5 ply corrugated sheet layers act as cushions, absorbing impacts and protecting your products during storage or transit. It’s an essential packaging material, especially for e-commerce, industrial shipping, and warehouse logistics.

Key Features of 5 Ply Corrugated Cardboard

1. Superior Strength and Load Capacity
   The double wall design gives these boxes a higher strength-to-weight ratio, making them perfect for heavy-duty packaging. Whether you’re relocating or shipping industrial components, the box offers unmatched resistance to pressure and crushing.
2. Excellent Shock Absorption
   The two fluted layers within the 5 ply cardboard create air pockets, which offer a strong cushioning effect. This feature significantly reduces the risk of damage caused by impacts during transport.
3. Ideal for Stackable Storage
   Thanks to their increased rigidity, 5 ply corrugated boxes are perfect for vertical stacking. They maintain their shape and protect the contents inside, even under significant pressure.
4. Customization Friendly
   Need boxes in specific dimensions, print designs, or with added internal supports? 5 ply corrugated sheet materials are easy to cut, fold, and print on—allowing full customization for branding or product-specific requirements.

Why Choose 5 Ply Boxes for Packaging?

Choosing the right box ensures your product reaches its destination safely and cost-effectively. Here’s why 5 ply corrugated boxes are an industry favorite:

• Maximum Protection: Double-wall design acts as a robust cushion.
• Eco-Friendly Material: Made using recycled Kraft paper.
• Cost-Efficient: Lower packaging failures mean fewer returns and replacements.
• Lightweight: Adds minimal weight to overall shipment.
• Reusable and Recyclable: Supports your brand’s sustainability goals.

Applications of 5 Ply Corrugated Boxes

5 ply boxes serve a wide range of industries:

• E-commerce Packaging: Ensures safe delivery of electronics, gadgets, kitchenware, etc.
• Industrial Use: Suitable for auto parts, machine tools, and hardware.
• Relocation & Storage: Keeps household items safe during transit.
• Retail & Wholesale: Great for shipping in bulk while maintaining product safety.
• Agricultural Products: Moisture-resistant and ideal for long-distance shipping of produce.

5 Ply Corrugated Box Specifications

Here’s a quick overview of common 5 ply corrugated box specifications:

Advantages of 5 Ply-Corrugated Boxes

1. Maximum Protection: these boxes are stronger than normal cardboard boxes. They act as a stable cushion for any product they carry during shipping and handling. The dimensions of corrugated cardboard can vary depending on the size and thickness. Corrugated cardboard is designed to keep moisture and bacteria away from the products inside, which is especially important for food products that must endure long shipping times.
2. Easy to Customize: this packaging’s are easy to personalize. You can ask your corrugated manufacturers to design custom boxes according to your personal business needs.
3. Cost-Effective and Sustainable: Corrugated boxes are among the cheapest packaging options available. They do not require high labor costs or expensive tools to produce the boxes. Other than that, corrugated cardboard is quite easy to recycle.
4. Great for Branding: Corrugated packaging material can be customized to help you build brand image and awareness for your business. Custom branding is a great way to impress your customers because it looks more professional and means more business. You can also choose to give your boxes a personal touch that is sure to retain your customers and keep them coming back for longer.
5. Biodegradable:Corrugated cardboard is made from 70-100% recycled materials, making it one of the most environmentally friendly packaging materials available. Corrugated boxes or cartons are also easy to recycle, reuse and dispose of as most corrugated manufacturers do not use bleach or dyes.
6. Light Weight: If you happen to manufacture or transport heavy products, you probably don’t want to increase the weight and shipping costs of your products with heavy packaging, right? This is where corrugated cardboard is advantageous because it is strong and lightweight. Their lightness also makes them very convenient for buyers, especially if they do not charge extra shipping costs without compromising the safety of their products.
7. Offer Flexibility: Corrugated boxes can be produced in a wide variety of sizes and can be single, double, or even triple-walled (7 Ply Corrugated Box)for added protection. Corrugated boxes can be used to package many different products, making them one of the most flexible packaging options on the market today.

Eco-Friendly Benefits of 5 Ply Corrugated Sheet

Packaging doesn’t have to cost the planet. 5 ply corrugated sheet is made from 70-100% recycled materials, making it one of the most sustainable packaging options.

• Biodegradable & Compostable: Breaks down naturally without harming the environment.
• No Bleach or Dyes: Most manufacturers avoid harsh chemicals.
• Reusable: Can be reused multiple times for storage or shipping.
• Fully Recyclable: Easy to dispose of via recycling channels.

Wadpack – Trusted 5 Ply Box Manufacturer in India

At Wadpack, we specialize in manufacturing premium quality 5 ply corrugated boxes for every packaging need. Our commitment to sustainability, precision, and customer satisfaction makes us one of the most trusted names in India.

We offer:

• Custom-sized 5 ply cardboard packaging
• Bulk supply for e-commerce and manufacturing
• Printed boxes with brand logos and specifications
• Certified, eco-conscious materials

Whether you need industrial-grade packaging or e-commerce-ready shipping boxes, Wadpack delivers strength, style, and sustainability in one solution.